The Rise of System Configurators: Beyond Simple Machine Configuration

Adrian Tamplaru
CEO at ProSim
February 24, 2025 · 10 min read
In today's rapidly evolving industrial landscape, the ability to design, simulate, and optimize complete automation systems has become crucial for success. While traditional machine configurators serve their purpose, the emergence of sophisticated system configurators is revolutionizing how businesses approach automation planning and implementation.
The Evolution from Machine to System Configuration
Traditional machine configurators excel at customizing individual pieces of equipment, but modern manufacturing demands a more comprehensive approach. System configurators, like ProSim3D, represent the next evolution in automation planning—enabling businesses to design and simulate entire production ecosystems rather than isolated components.
What Sets System Configurators Apart?
Unlike their predecessors, system configurators offer a holistic approach to automation planning. ProSim3D exemplifies this advancement through three key capabilities:
- Comprehensive Integration: Seamlessly combine various automation components—from conveyor systems and robotic cells to storage solutions—into a unified, coherent layout.
- Business-Specific Customization: Adapt the platform to match your exact product portfolio and operational requirements, ensuring solutions that perfectly align with your business needs.
- Advanced Simulation Intelligence: Leverage built-in discrete event simulation to not just visualize but predict and optimize system performance before implementation.
The Impact on Decision Making
The shift from isolated machine configuration to comprehensive system planning has transformed how businesses approach automation projects. This 360-degree perspective enables:
- Data-Driven Decisions: Run detailed "what-if" scenarios to validate design choices and optimize performance metrics.
- Risk Mitigation: Identify and address potential issues before physical implementation, significantly reducing costly mistakes.
- Accelerated Development: Streamline the journey from concept to implementation with integrated validation tools.
Real-World Applications
The practical benefits of system configurators become evident across various automation projects:
- Complex ASRS Implementation: Design and optimize automated storage and retrieval systems while ensuring seamless integration with existing infrastructure.
- Robotic Cell Integration: Visualize and validate robot placement, reach, and interaction with surrounding equipment.
- Conveyor Network Optimization: Design efficient material flow paths while identifying and eliminating potential bottlenecks.
Bridging Sales and Engineering
System configurators serve as a powerful bridge between sales and engineering teams. Sales representatives can confidently showcase complete solutions, while engineers benefit from detailed technical specifications and performance data. This alignment accelerates the sales cycle while ensuring technical feasibility.
The ProSim3D Advantage
ProSim3D stands out in the system configurator landscape through its:
- Universal Adaptability: A flexible platform that accommodates diverse industries and use cases.
- Comprehensive Simulation: Advanced modeling capabilities that provide accurate performance predictions.
- Continuous Evolution: Regular updates and enhancements based on industry needs and technological advancements.
Looking Ahead
As automation continues to evolve, the role of system configurators will become increasingly central to business success. Companies that embrace these tools position themselves to:
- Accelerate their digital transformation journey
- Make more informed investment decisions
- Maintain competitive advantage in rapidly changing markets
Conclusion
The evolution from machine configurators to comprehensive system configuration platforms represents a significant leap forward in automation planning. By enabling businesses to design, simulate, and optimize entire systems, tools like ProSim3D are not just improving efficiency—they're transforming how companies approach automation implementation.
Ready to experience the future of automation planning? Discover how ProSim3D can revolutionize your approach to system configuration and optimization.